What's the difference between high efficiency centerless cylindrical grinding and common cylindrical grinding of four axis engraving machine? Centerless cylindrical grinding has no headstock and tailstock, but supports the workpiece by supporting plate and guide wheel, and grinds with grinding wheel. Centerless grinding method is composed of grinding wheel, adjusting wheel and workpiece support. The grinding wheel is actually responsible for grinding. The adjusting wheel controls the rotation of the workpiece and makes the workpiece feed speed. The workpiece support supports the workpiece during grinding. The productivity of centerless cylindrical grinder is high. It is used in mass production and easy to realize automation

普通外圓磨削

General cylindrical grinding

四軸保麗龍雕刻機(jī)的普通外圓磨削利用工件兩端的孔，把工件支承在磨床的頭架及尾座間，磨削時(shí)工件在主軸帶動(dòng)下作旋轉(zhuǎn)運(yùn)動(dòng)，砂輪作橫向進(jìn)給。

The common cylindrical grinding of 4-axis styrofoam engraving machine uses the center holes at both ends of the workpiece to support the workpiece between the center of the head frame and tailstock of the grinder. During grinding, the workpiece rotates under the drive of the spindle, and the grinding wheel feeds transversely.

無(wú)心外圓磨削

Centerless cylindrical grinding

無(wú)心外圓磨它沒(méi)有頭架和尾架，而是由托板和導(dǎo)輪支持工件，用砂輪進(jìn)行磨削。無(wú)心研削法它是由磨削砂輪，調(diào)整輪和工件支架三個(gè)機(jī)構(gòu)構(gòu)成，其中磨削砂輪實(shí)際擔(dān)任磨削的工作，調(diào)整輪控制工件的旋轉(zhuǎn)，并使工件發(fā)生進(jìn)刀速度，工件支架在磨削時(shí)支撐工件。無(wú)心外圓磨床生產(chǎn)率較高。多用于大量生產(chǎn)，易于實(shí)現(xiàn)自動(dòng)化。

Centerless cylindrical grinding has no head frame and tail frame, but supports the workpiece by supporting plate and guide wheel, and grinds with grinding wheel. Centerless grinding method is composed of grinding wheel, adjusting wheel and workpiece support. The grinding wheel is actually responsible for grinding. The adjusting wheel controls the rotation of the workpiece and makes the workpiece feed speed. The workpiece support supports the workpiece during grinding. The productivity of centerless cylindrical grinder is high. It is used in mass production and easy to realize automation.

無(wú)心外圓磨削較普通外圓磨削的特點(diǎn)

Characteristics of centerless cylindrical grinding compared with common cylindrical grinding

連續(xù)加工，無(wú)需退刀，裝夾工件等時(shí)間短，生產(chǎn)率高。

Continuous processing, no tool withdrawal, short clamping time and high productivity.

四軸雕刻機(jī)的無(wú)心外圓磨床工件靠外圓在定位機(jī)構(gòu)上定位，磨削量是工件直徑上的余量，故砂輪的磨損、進(jìn)給機(jī)構(gòu)的補(bǔ)償和切入機(jī)構(gòu)的重復(fù)定位精度誤差對(duì)零件直徑尺寸精度的影響，只有普通外圓磨床的一半，不需打孔，且易于事先上、下料自動(dòng)化。

The workpiece of centerless cylindrical grinder of four axis engraving machine is located on the positioning mechanism by the outer circle, and the grinding amount is the allowance on the diameter of the workpiece. Therefore, the influence of grinding wheel wear, feed mechanism compensation and repeated positioning accuracy error of cutting mechanism on the diameter and dimension accuracy of parts is only half of that of ordinary cylindrical grinder, and there is no need to drill the central hole, and it is easy to load and unload materials in advance.

四軸雕刻機(jī)的磨削表面易產(chǎn)生奇數(shù)次棱圓度，如較大時(shí)往往會(huì)造成測(cè)量尺寸小于實(shí)體尺寸的錯(cuò)覺(jué)，而影響裝配質(zhì)量和工作性能。 機(jī)床調(diào)整較復(fù)雜、費(fèi)時(shí)，每更換不同直徑的工件就需沖調(diào)整托架高度，與距離及有關(guān)的工藝參數(shù)。故調(diào)整技術(shù)難度較大，不適宜小批及單件生產(chǎn)

The grinding surface of four-axis engraving machine is easy to produce odd degree of edge roundness. If it is large, it often causes the illusion that the measured size is less than the maximum solid size, which affects the assembly quality and working performance. The adjustment of the machine tool is complex and time-consuming. It is necessary to adjust the height of the bracket, the distance and the related process parameters when changing the workpieces with different diameters. Therefore, it is difficult to adjust the technology, which is not suitable for small batch and single piece production